[转贴] 无级变速器有了国产货 昔日日德垄断如今难题破解

*Andy*

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新华社郑州1月27日专电 昔日由日本和德国两国垄断的世界汽车工业核心技术―――轿车用无级变速器技术难题日前在河南被攻克。

  轿车用金属带式无级变速器是世界汽车业公认的十大划时代技术之一。目前全球仅有日本、德国拥有这种车用变速器的核心技术。1999年,洛阳三明实业有限公司组织科技人员开展攻关,历经3年多努力,终于攻克了这一关键技术。经国家汽车质量监督检验中心台架试验和道路试验以及东风汽车工程研究院总成性能试验证明,变速器性能优良,具备了产业化条件,可以投入批量生产。
 
河南人,倭猪都喜欢吹牛。
无级变速器本不是什么难东西,机械工业的CVT中国20世纪50年代就可以量产了。
什么垄断,什么首创的。
补充点历史知识吧,1897年美国人发明了CVT,50年代还没倭车什么事时,车用CVT欧洲,美国就已经普及了。

http://www.histomobile.com/histomob/tech/2/83.htm
developed and tested on a GS car the system designed by engineer Flichy, a concept which included two external sleeves providing double variation so that the input and output shafts were coaxial. In the figure, the input shaft 1 drives the male discs 4, the output shaft 2 being driven by its female discs 5. The ratio continuously varies between the direct drive and the maximum underdrive by offsetting the sleeve 3.



Another "friction" system, known as toroidal and invented in 1877 was improved by Frank Hayes in the Twenties and used again around 1930 by Austin. 700 Austin Seven "York" equipped with this transmission hardly gave satisfaction. Nevertheless, research and development on this principle did not cease in Great Britain (see our file). http://www.histomobile.com/histomob/tech/2/107.htm

Meanwhile, another concept of mechanical CVT became widespread: the V-belt and conical pulleys of variable effective diameter. Patented in 1897 in the USA by H. C Spaulding, this device was initially used on machine tools, then as from the Fifties on motor cycles (Mobymatic of Mobylette) and scooters (DKW Hobby) as well as for the drive of centrifugal compressors (Mac Culloch VS 57). It was then popularized by DAF under the name Variomatic in 1958, with a ratio span of 3.72. This transmission remained in production until 1990 for the Volvo 340 with the Renault 1.4 L engine ? in spite of a longevity of the two belts hardly reaching 40000 km. Working in the open, it was also fitted successfully on two Brabham-Cosworth of Formula 3 which gained 2 victories in 1967. It had been possible to tune their engines to extract the maximum of power without being concerned about their torque back-up. Some F3 Tecno were then also equipped with such a CVT.

This system has been further sophisticated lately since it is able today to transmit torques of more than 350 Nm, thanks to a single chain or metal belt working in oil inside a casing. Since 1987, the fragile rubber belts had seen the competition of a metal version mass-produced by Van Doorne Transmissie (VDT) and composed of two parallel endless steel rings enclosing 300 to 400 "push plates". The sides of these push plates, in V at the angle of the pulleys flanks, ensure the contact with them. The push plates press against each other while being constrained to follow the path dictated by the rings. That's why this belt is known as a "push-belt". A Formula 1Williams FW15C using this new type of belt would have semi-officially set a new elapsed-time track record at Silverstone in 1993[1 ]. The CVT were then banished by the FIA for the following year.



Williams-Renault FW 15 C - CVT
In Europe, the preconceived and prevalent idea remains that automatic transmissions are intended for the quiet and slow driving characteristic of the elderly and not so sporty guys, although the opposite was clearly shown in racing by JimHall's Chapparals in the 60's and by some other racing drivers, amongst them the engineer and great journalist Paul Frère.

In order to give a better image of the product by launching it again on the race tracks, Emery Hendriks of Van Doorne Transmissions contacted in 1991 Patrick Head, technical director of the Williams Formula 1 team. After a simple gentleman's agreement, it was decided to go forward. VDT built a test bench able to handle CVT powertrain prototypes with Formula 1 engines of 800 kW and more. The transmission was planned for a ratio span of 2.5 and a lifespan 4 hours. Its development took one and half year, Williams taking care of the design and manufacturing of the casings, gears and conventional starting clutch controlled by the usual pedal. A sophisticated electronic control system was conceived in collaboration. Several small oil pumps were set, each one affected to a specific task. This made it possible to increase the transmission efficiency up to 95% instead of the much lower percentage of the marketed versions. A car was ready in 1993 and entrusted to David Coulthard, then development driver at Williams.

The results were promising, accelerations being uninterrupted and the maximum power permanently available. Moreover the pilot had his two feet available to accelerate with one and to brake with the other (advantage inherent to every automatic transmission as soon as the driver is accustomed to this practice) and its attention could be focused on driving itself. It was possible for him to adjust the engine revs according to the needed power, in fact to reduce the rpm if his advance on the other competitors would have been sufficient.

Being given that a CVT contains intrinsically all the conceivable ratios, it wouldn't have been necessary any more to transport for each race some 600 kg of gears in order to adapt the transmission ratios to the track's characteristics. However, the FIA banned any driving assistance such as ABS, ESP and CVT, this probably in a bid to maintain the spectacle and the popularity of the Grand-Prix. The Williams FW 15C then finishes quietly her days in a museum and documentation relative to these developments takes the dust in the drawers of the two companies.

Sources:
Yamaguchi Jack: CVT' S rapid expansion, Automotive Engineering, March 1996
Without author's name: CVT, Transmission à Variation Continue ou Transmission Viable
in 'Ingénieurs de l’Automobile N° 690, Juin-Juillet 1994'
 
克来斯勒旗下的德国奔驰汽车1886年就用上CVT了。
荷兰人在此领域也很领先,1958就产业化了。
日本人100年后又“垄断”了,不会是《产经新闻》上说的吧,那可是个谣言中心啊。

http://www.pcauto.com.cn/price/qczs/10212/4097.html

汽车无级变速技术发展概况与原理
出处:pcauto
责任编辑:bear

[02-12-13 15:22] 作者:



  1.前言

  目前在汽车上广泛使用的自动变速技术是将液力变矩器和行星齿轮系组合的自动变速器技术,在主要汽车制造商生产的城市用车中的平均装车率已经达到70%。但是液力变矩器和行星齿轮系的组合有着明显的缺点:传动比不连续,只能实现分段范围内的无级变速;液力传动的效率较低,影响了整车的动力性能与燃料经济性;增加变速器的档位数来扩大无级变速覆盖范围,就必须采用较多的执行元件来控制行星齿轮系的动力传递路线,导致自动变速器零部件数量过多,结构复杂,保养和维护不便。所以汽车行业早就开始研究其它新型变速技术,无级变速(CVT)技术就是其中最有前景的一种。

  CVT(Continuously Variable Transmission)技术即无级变速技术,采用传动带和工作直径可变的主、从动轮相配合传递动力。由于CVT可以实现传动比的连续改变,从而得到传动系与发动机工况的最佳匹配,提高整车的燃油经济性和动力性,改善驾驶员的操纵方便性和乘员的乘坐舒适性,所以它是理想的汽车传动装置。

  2.CVT技术的发展概况

  CVT技术的发展,已经有了一百多年的历史。德国奔驰公司是在汽车上采用CVT技术的鼻祖,早在1886年就将V型橡胶带式CVT安装在该公司生产的汽油机汽车上。1958年,荷兰的DAF公司H.Van Doorne博士研制成功了名为Variomatic的双V型橡胶带式CVT,并装备于DAF公司制造的Daffodil轿车上,其销量超过了100万辆。但是由于橡胶带式CVT存在一系列的缺陷:功率有限(转矩局限于135Nm以下),离合器工作不稳定,液压泵、传动带和夹紧机构的能量损失较大,因而没有被汽车行业普遍接受。

  然而提高传动带性能和CVT传递功率极限的研究一直在进行,将液力变矩器集成到CVT系统中,主、从动轮的夹紧力实现电子化控制,在CVT中采用节能泵,传动带用金属带代替传统的橡胶带。新的技术进步克服了CVT系统原有的技术缺陷,导致了传递转矩容量更大、性能更优良的第二代CVT的面世。

  进入20世纪90年代,汽车界对CVT技术的研究开发日益重视,特别是在微型车中,CVT被认为是关键技术。全球科技的迅猛发展,使得新的电子技术与自动控制技术不断被采用到CVT中。
 
GM在1930年也在此领域有长足进展:
General Motors actually developed a fully toroidal CVT in the early 1930s and conductedextensive testing before eventually deciding to implement a conventional, stepped-gear automatic due tocost concerns. General Motors Research worked on CVTs again in the 1960s

http://web.mit.edu/klang/www/cvt.pdf
 
福特汽车与第一个有CVT授权的配件厂的关系:
http://www.torotrak.com/history.html

Late 19th century
The first patent for a toroidal Continuously Variable Transmission (CVT) was filed at the end of the 19th century.

1930's
In the 1930s Austin produced a version of this CVT for 600 York cars, one shown here.

1960's
BTG first became involved in CVT technology by funding the development of the Perbury CVT.

1970's
CVT technology was licensed
to Lucas Aerospace and used in the Harrier jet fighter. British Leyland (later the Rover Group) undertook its first assessment of the technology.

1987
The entire Rover Group CVT engineering team transferred to BTG. BTG acquired all CVT intellectual property rights belonging to Rover, Leyland Vehicles and Lucas and combined it with their own Perbury expertise.

1988
BTG formed a subsidiary company - Torotrak. 1993 The Ford Motor Company began working with Torotrak, helping to fund a £2 million programme to develop a pre-production unit for the Mondeo.

1994
Ford became Torotrak's first major licensee.

1997
The Torotrak transmission was incorporated into a small fleet of Ford Mondeos. The first cars confirmed the predicted performance benefits, but further development was required to meet the high standards demanded by the auto industry.

1998
Torotrak demerged from BTG and floated on the Stock Market raising £50 million 5 Year plan commenced which will end with product launch in the middle of this decade. 8th licensee signed.

1999
Koyo Seiko, a tier 1 automotive supplier, signed as a licensee. Their expertise is in design and manufacture of bearings which is directly relevant for the component manufacture of Torotrak’s full toroidal variator (the only unique mechanical component in the IVT).

2000
Testing and development commenced on the Series 3 IVT fitted in a Ford Expedition.

2001
Series 3 vehicle delivered to US customer.

2002
The Series 3 vehicle was demonstrated to over 350 automotive engineers and executives and in all cases it exceeded their expectations for driveability. Two car companies passed the technology as concept ready and evaluation programs looking at the production of the IVT were commenced with two of the major Tier 1 transmission manufacturers.
 
oh,man, 看清楚这篇文章的限定语:“轿车用金属带式无级变速器”。

你论证说CVTjiegou简单,那么,CVT结构再简单也简单不过brake,你说说ABS是不是关键技术了?brake简单,为什么还有那么多人在研究brake?

近年CVT技术的突破肯定不是概念上的,没有必要翻出老皇历说哪年哪年就有了这个东西。实际上,整个控制系统,还有关键部件的材料(比如说那条金属传动带),都不是拍拍脑袋就做出来的。看看你自己贴的文章,不也说明这点儿了吗?拜托你自己看仔细了在贴,省得跟你的论点相左,不是辱了您老的脸面。

anyway, 我为国内的技术进步感到自豪。有些人就是不把中国人自己不当回事儿,鄙视你。
 
例子都是车用型的。
金属带式无级变速器在CVT里是最原始最基本,最差劲的一类,濒临淘汰!
CVT国产本来就有,更有好事之徒曾经装到过一辆Jetta上,而且也是金属带式,作为“创新”骗取过九五计划的钱。
 
所谓难度是指40年前有难度。
不是说国产九不好,而是不要哗众取宠,贬低国内同行,自顾自吹牛,顺便帮助倭猪吹牛。
 
电控时代已经来了,简单机械上的小Trick已经不吃香了。
你也知道ABS,那也是电控时代的产品。
 
金属带式无级变速器的图纸,网上到处都是,主要专利也都过了保护期,只要你愿意,甚至都可以在自家车库里加工一个。
河南人吹牛的毛病什么时候能改一改啊。
 
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